The Process Unit at ANIN adopts a forward-thinking and progressive approach. In line with continuous improvement and project quality enhancement, it has implemented targeted actions, including:

• Active presence in the national industries and mining markets
• Training and upgrading the technical and engineering capabilities of personnel
• Increasing productivity in industrial processes
• Strengthening human resources by attracting young and experienced specialists
• Reducing project execution costs and optimizing operations
• Developing and improving remote working processes and communications
• Providing engineering services based on international standards
• Working towards localizing industrial processes within the country
• Utilizing artificial intelligence to improve the speed and quality of engineering services

Industrial Process Design Services

• Steel
  • Extraction and Crushing
  • Concentrate
  • Pelletizing
  • Direct Reduction
  • Smelting (EAF, ICF, BF)
  • Steelmaking (LF, VD/VOD, RH)
  • Desulfurization
  • Casting (Billet & Slab)
  • Rolling (Hot & Cold)
  • Briquetting
• Copper
  • Extraction and Crushing
  • Milling
  • Concentrate
  • Flotation
  • Recovery (Pyro metallurgy & Hydrometallurgy)
  • Smelting
  • Refining (Thermal & Electrolytic)
• Gold
  • Extraction and Crushing
  • Milling
  • Leaching
  • Thickening and Separation
  • Elution and Electro-Winning
  • Refining
• Aluminum
  • Electrolysis
  • Thermal Reduction
  • Casting
• Lime
  • Kiln Operations
  • Hydration
• Water
  • Production of industrial and drinking water through desalination (Desalination Plants)
• Paper
  • Paper production from limestone
  • Pulp preparation from wood or waste paper
  • Casting and pressing
  • Drying and rolling
• Special Cases
  • Mercury recovery from gold refinery waste
  • Production of sulfuric acid and phosphoric acid
  • Production of caustic soda and potash
  • Extraction and production of lead and zinc

ANIN Process Unit provides comprehensive and accurate technical documentation for various industrial projects. Some of these documents include:

• Project Initiation & Feasibility
  • Feasibility Studies
  • Project Proposals
  • Cost-Benefit Analyses
• Design & Engineering
  • Feasibility Studies
  • Process Flow Diagrams (PFD)
  • Piping and Instrumentation Diagrams (P&ID)
  • Process Data Sheets
  • Control Narratives
  • Control Philosophy
  • Process Mass & Material Balances
  • Process Energy Balances
  • Process Simulation
  • Design Specifications
• Safety & Compliance
  • Hazard and Operability Studies (HAZID & HAZOP) Reports
  • Safety Integrity Level (SIL) Assessments
  • Functional Safety Assessments (FSA)
  • Safety Instrumented System (SIS) Documentation
  • Risk Assessments
  • Process Safety Management (PSM)
• Procurement & Vendor Management
  • Request for Proposals (RFP)
  • Vendor Technical Evaluations
  • Purchase Orders
  • Inspection and Test Plans (ITP)
• Construction & Commissioning
  • Construction Drawings
  • Installation Procedures
  • Commissioning Plans
  • As-Built Documentation
  • Start-Up Support
• Operation & Maintenance
  • Operating Manuals
  • Maintenance Procedures
  • Troubleshooting Guides
  • Performance Test Reports
  • Continuous Improvement
• Quality & Auditing
  • Quality Assurance/Quality Control (QA/QC) Plans
  • Audit Reports
  • Non-Conformance Reports (NCR)
  • Corrective and Preventive Action (CAPA) Records
• Training and Documentation
  • Training Programs
  • Documentation
  • Knowledge Transfer
• Compliance and Regulatory Adherence
  • Regulatory Standards
  • Environmental Considerations
  • Health and Safety

These documents are essential for maintaining project integrity, ensuring safety, and meeting legal requirements throughout the project lifecycle.

Software Used:

ANIN Process Unit effectively utilizes specialized software tools for designing, simulating, and optimizing processes. Some key software tools include:

• Process Simulation & Modeling
  • Aspen Plus
  • HYSYS
  • UniSim
  • AVEVA Pro/II
  • CHEMCAD
• Process Control & Automation
  • Honeywell Experion
  • Emerson Delta V
  • Siemens PCS 7
  • Rockwell Automation PlantPAx
• Computational Fluid Dynamics (CFD)
  • ANSYS Fluent
  • COMSOL Multiphysics
  • OpenFOAM
• Process Safety & Reliability
  • Exida Package (exSILentia®, PHAx™, LOPAx™, SILect™, SIlver™, exSILentia Cyber, SILAlarm)
• Data Management & Integration
  • AVEVA Engineering
  • Intergraph SmartPlant
  • Autodesk Vault
• Project Management & Documentation
  • Microsoft Project
  • Primavera 6
  • SharePoint

These tools facilitate the design, simulation, and management of complex processes, ensuring efficiency and compliance.

International Standards:

Adherence to international standards for safety, quality, and stability ensures the proper design and operation of processes. Relevant standards include:

• OSHA (Occupational Safety and Health Administration)
• ISO 9001 – Quality Management Systems
• ISO 14001 – Environmental Management Systems
• ISO 45001 – Occupational Health and Safety Management Systems
• ISO 50001 – Energy Management Systems
• IEC 61511 – Functional Safety – Safety Instrumented Systems for the Process Industry Sector
• IEC 61508 – Functional Safety of Electrical, Electronic, and Programmable Electronic Safety-Related Systems
• IEC 61355 – Classification and Designation of Documents for Plants, Systems, and Equipment
• ISO/IEC 81355 – Information Classification for Technical Documentation
• CAPE-OPEN Interface Standard – Facilitates interoperability between process simulation tools
• ISO/IEC 15288 – System Life Cycle Processes
• ISO/IEC 12207 – Software Life Cycle Processes

Compliance with these standards is essential to ensure the safety, efficiency, and sustainability of process operations.